Products
KBR Die Set
High-Pressure Hardened Steel Die for IR-FTIR & XRF Solid Sampling
Athena Instruments introduces the KBr Die Set, a robust and precision-engineered tool designed for the reliable formation of high-quality, uniform solid pellets used in IR-FTIR and XRF analysis. Manufactured from hardened stainless steel (SS316) or high-speed steel (HSS) with optional tungsten carbide mirror-finished punches, these die sets deliver exceptional hardness, corrosion resistance, and a flawless surface finish for contamination-free sample preparation in pharmaceutical, environmental, industrial, and academic laboratories.
Available in multiple standard sizes from 6 mm to 60 mm, these die sets are designed for use with laboratory hydraulic presses up to 30 tons. Each set is rigorously manufactured to deliver consistent, repeatable pellet quality while meeting global compliance standards, including CE and ISO 9001:2015.
Key Features :
- High-Grade Construction: Hardened SS316 or HSS body with mirror-finished tungsten carbide punches, offering exceptional durability and corrosion resistance.
- High Pressure Rated: Supports laboratory hydraulic presses with recommended pressure ratings from 3 to 30 tons, matched to die size for crack-free, uniform pellet formation.
- Vacuum-Compatible Design: Optional vacuum nozzle enables evacuation during pressing to eliminate air pockets and ensure dense, high-integrity pellets.
- Excellent Surface Finish: Both punches are precision mirror-polished, producing clear, defect-free pellets ideal for high-accuracy spectroscopic analysis.
- Complete Modular Assembly: Each die set includes a two-piece outer die body, mirror-polished punches (anvils), pusher rod, and pellet removal ring—all designed for easy dismantling and thorough cleaning.
- Premium Packaging: Supplied in a velvet-lined teakwood box for secure, professional, and durable laboratory storage.
- Certifications: CE certified, ISO 9001:2015 compliant, manufactured under stringent in-house quality control protocols.
Applications
IR-FTIR Solid Sampling
Produces clear, uniform KBr pellets (e.g., 13 mm standard size) for mid-infrared spectroscopy.
XRF Sample Preparation
Forms dense, homogeneous pellets for reliable elemental analysis in X-ray fluorescence spectroscopy.
Pharmaceutical and Cosmetic R&D
Enables consistent, contamination-free solid sample preparation for quality control and analytical testing.
Environmental and Materials Science Labs
Supports reproducible pelletizing for trace analysis, QA/QC procedures, and academic research.
Product Models & Specifications
| Die Size | Recommended Pressure | Material Options | Vacuum Nozzle | Parts Included |
|---|---|---|---|---|
|
2–5 mm |
3 Ton | SS316 / HSS | Optional | Outer Die Body, Punches, Pusher Rod, Removal Ring |
| 6–13 mm | 8 Ton | SS316 / HSS / Carbide Punch | Optional | Outer Die Body, Punches, Pusher Rod, Removal Ring |
| 13–15 mm | 10 Ton | SS316 + Tungsten Carbide | Optional |
Outer Die Body, Punches, Pusher Rod, Removal Ring |
| 15–20 mm | 15 Ton | SS316 / HSS | Optional |
Outer Die Body, Punches, Pusher Rod, Removal Ring |
| 20–35 mm | 20 Ton | SS316 / HSS | Optional |
Outer Die Body, Punches, Pusher Rod, Removal Ring |
| 40–60 mm | 25–30 Ton | SS316 | Optional |
Outer Die Body, Punches, Pusher Rod, Removal Ring |
Note: Custom sizes (6 mm to 60 mm+) and polishing options—including diamond polishing for enhanced surface accuracy—available on request.
Additional Technical Highlights
Material of Construction:
Hardened SS316 or HSS, with optional tungsten carbide components for extreme hardness and longevity.
Pressure Compatibility:
Designed for hydraulic presses up to 30 tons with recommended load ratings tailored to die size.
Vacuum Capability:
Optional nozzle for evacuation during pressing to improve pellet integrity by removing trapped air.
Mirror-Finished Punches:
Ensures smooth, clear pellet surfaces with minimal defects for high-quality spectroscopic readings.
Easy Cleaning:
Fully dismantlable design simplifies thorough cleaning of all components, minimizing contamination risk between samples.
Premium Packaging:
Delivered in a velvet-lined teakwood box for safe storage and professional laboratory presentation.
Why Choose Athena Instruments KBr Die Sets?
Trusted Performance, Certified Quality
Athena’s KBr Die Sets are CE certified, ISO 9001:2015 compliant, and manufactured under rigorous in-house quality protocols—ensuring reliable, high-precision pellet formation with international standards of safety, durability, and performance.
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Products
KBR Die Set
High-Pressure Hardened Steel Die for IR-FTIR & XRF Solid Sampling
Athena Instruments introduces the KBr Die Set, a robust and precision-engineered tool designed for the reliable formation of high-quality, uniform solid pellets used in IR-FTIR and XRF analysis. Manufactured from hardened stainless steel (SS316) or high-speed steel (HSS) with optional tungsten carbide mirror-finished punches, these die sets deliver exceptional hardness, corrosion resistance, and a flawless surface finish for contamination-free sample preparation in pharmaceutical, environmental, industrial, and academic laboratories.
Available in multiple standard sizes from 6 mm to 60 mm, these die sets are designed for use with laboratory hydraulic presses up to 30 tons. Each set is rigorously manufactured to deliver consistent, repeatable pellet quality while meeting global compliance standards, including CE and ISO 9001:2015.
Key Features :
- High-Grade Construction: Hardened SS316 or HSS body with mirror-finished tungsten carbide punches, offering exceptional durability and corrosion resistance.
- High Pressure Rated: Supports laboratory hydraulic presses with recommended pressure ratings from 3 to 30 tons, matched to die size for crack-free, uniform pellet formation.
- Vacuum-Compatible Design: Optional vacuum nozzle enables evacuation during pressing to eliminate air pockets and ensure dense, high-integrity pellets.
- Excellent Surface Finish: Both punches are precision mirror-polished, producing clear, defect-free pellets ideal for high-accuracy spectroscopic analysis.
- Complete Modular Assembly: Each die set includes a two-piece outer die body, mirror-polished punches (anvils), pusher rod, and pellet removal ring—all designed for easy dismantling and thorough cleaning.
- Premium Packaging: Supplied in a velvet-lined teakwood box for secure, professional, and durable laboratory storage.
- Certifications: CE certified, ISO 9001:2015 compliant, manufactured under stringent in-house quality control protocols.
Applications
IR-FTIR Solid Sampling
Produces clear, uniform KBr pellets (e.g., 13 mm standard size) for mid-infrared spectroscopy.
XRF Sample Preparation
Forms dense, homogeneous pellets for reliable elemental analysis in X-ray fluorescence spectroscopy.
Pharmaceutical and Cosmetic R&D
Enables consistent, contamination-free solid sample preparation for quality control and analytical testing.
Environmental and Materials Science Labs
Supports reproducible pelletizing for trace analysis, QA/QC procedures, and academic research.
Product Models & Specifications
| Die Size | Recommended Pressure | Material Options | Vacuum Nozzle | Parts Included |
|---|---|---|---|---|
|
2–5 mm |
3 Ton | SS316 / HSS | Optional | Outer Die Body, Punches, Pusher Rod, Removal Ring |
| 6–13 mm | 8 Ton | SS316 / HSS / Carbide Punch | Optional | Outer Die Body, Punches, Pusher Rod, Removal Ring |
| 13–15 mm | 10 Ton | SS316 + Tungsten Carbide | Optional |
Outer Die Body, Punches, Pusher Rod, Removal Ring |
| 15–20 mm | 15 Ton | SS316 / HSS | Optional |
Outer Die Body, Punches, Pusher Rod, Removal Ring |
| 20–35 mm | 20 Ton | SS316 / HSS | Optional |
Outer Die Body, Punches, Pusher Rod, Removal Ring |
| 40–60 mm | 25–30 Ton | SS316 | Optional |
Outer Die Body, Punches, Pusher Rod, Removal Ring |
Note: Custom sizes (6 mm to 60 mm+) and polishing options—including diamond polishing for enhanced surface accuracy—available on request.
Additional Technical Highlights
Material of Construction:
Hardened SS316 or HSS, with optional tungsten carbide components for extreme hardness and longevity.
Pressure Compatibility:
Designed for hydraulic presses up to 30 tons with recommended load ratings tailored to die size.
Vacuum Capability:
Optional nozzle for evacuation during pressing to improve pellet integrity by removing trapped air.
Mirror-Finished Punches:
Ensures smooth, clear pellet surfaces with minimal defects for high-quality spectroscopic readings.
Easy Cleaning:
Fully dismantlable design simplifies thorough cleaning of all components, minimizing contamination risk between samples.
Premium Packaging:
Delivered in a velvet-lined teakwood box for safe storage and professional laboratory presentation.
Why Choose Athena Instruments KBr Die Sets?
Trusted Performance, Certified Quality
Athena’s KBr Die Sets are CE certified, ISO 9001:2015 compliant, and manufactured under rigorous in-house quality protocols—ensuring reliable, high-precision pellet formation with international standards of safety, durability, and performance.
