Products
Nitrogen Gas Plant
PSA-Based Industrial Nitrogen Generation System
Athena Instruments introduces the Nitrogen Gas Generators, a robust and precision-engineered nitrogen generation system specifically designed for the continuous production of high-purity nitrogen directly from compressed air. Built using advanced Pressure Swing Adsorption (PSA) technology with high-performance Carbon Molecular Sieves (CMS), our nitrogen plant generators ensure reliable nitrogen production, consistent gas purity, and uninterrupted operation across industries including pharmaceuticals, food & beverage, electronics & semiconductor manufacturing, chemical processing, oil & gas, metal fabrication, resin & plastics, and analytical laboratories. Designed for continuous 24×7 operation, these systems eliminate the need for conventional nitrogen cylinders while reducing operating costs, maintenance requirements, and production downtime.
Available in multiple flow capacities ranging from 1 Nm³/hr to 1000 Nm³/hr with nitrogen purity up to 99.9995%, these generators are extensively tested for long-term industrial performance and manufactured using premium-quality components for maximum reliability and efficiency. Every system is equipped with intelligent PLC-HMI automation, compact skid-mounted construction, and adjustable purity control to meet diverse industrial process requirements. Athena Nitrogen Plant Generators are certified to meet international quality standards, including CE, ISO 9001:2015, FDA, BIS, EI India, and EC EN, ensuring dependable performance, operational safety, and long service life.
Product Models & Specifications
|
Model |
Flow Rate |
Nitrogen Purity | Working Pressure |
|---|---|---|---|
| ATN-1 | 1 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-2 | 2 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-3 | 3 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-5 | 5 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-7 | 7 Nm³/hr | 99-99.999% | 6-7 Bar |
| ATN-10 | 10 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-15 | 15 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-20 | 20 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-30 | 30 Nm³/hr | 99-99.9995% | 5-7 Bar |
| ATN-40 | 40 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-50 | 50 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-60 | 60 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-80 | 80 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-100 |
100 Nm³/hr |
99-99.999% | 5-7 Bar |
| ATN-200 | 200 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-300 | 300 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-500 | 500 Nm³/hr | 99-99.999% | 5-7 Bar |
| ATN-1000 | 1000 Nm³/hr | 99-99.999% | 5-7 Bar |
- Note: Custom flow capacities, nitrogen purity levels, outlet pressures, buffer vessels, air treatment systems, and complete turnkey nitrogen generation plants are available on request.
Key Features
Advanced PSA Technology
Built using Pressure Swing Adsorption (PSA) technology with high-performance Carbon Molecular Sieves (CMS) for efficient separation of nitrogen from compressed air and continuous high-purity nitrogen generation.
Compact Skid-Mounted Design
Supplied as a pre-engineered skid-mounted unit with plug-and-play installation, requiring minimal floor space and no major civil work for commissioning.
Long Molecular Sieve Life
High-quality Carbon Molecular Sieves provide reliable performance with an operational life of up to 7 years under normal working conditions.
Fully Automatic Operation
Equipped with an advanced PLC-HMI control system that automatically manages valve sequencing, adsorption and regeneration cycles, safety interlocks, alarms, and real-time process monitoring.
Adjustable Nitrogen Purity
Produces nitrogen with adjustable purity from 99% to 99.9995%, allowing users to optimize purity and flow according to specific process requirements.
Certifications
CE certified, ISO 9001:2015 compliant, FDA certified, BIS approved, EI India approved, EC EN certified, and manufactured under stringent quality management systems.
Applications
Pharmaceutical & Medical Industry
Reliable for pharmaceutical manufacturing, sterile packaging, medical gas applications, and controlled production environments requiring high-purity nitrogen.
Food & Beverage Processing
Ideal for modified atmosphere packaging (MAP), food preservation, product packaging, and storage applications to improve product shelf life.
Electronics & Semiconductor Manufacturing
Suitable for PCB production, semiconductor manufacturing, soldering processes, and inert atmosphere applications requiring high-purity nitrogen.
Chemical, Oil & Gas Processing
Used for inerting, blanketing, solvent recovery, pipeline purging, pressure testing, and petrochemical process safety applications.
Metal Processing & Industrial Manufacturing
Suitable for laser cutting, heat treatment, metal fabrication, analytical laboratories, resin, plastics, ceramics, and other industrial manufacturing processes.
Additional Technical Highlights
Technology
Advanced Pressure Swing Adsorption (PSA) technology with premium Carbon Molecular Sieves (CMS) for continuous on-site nitrogen generation.
Nitrogen Purity
Adjustable nitrogen purity from99% to 99.9995% depending on process requirements and selected plant capacity.
Flow Capacity
Available in standard capacities from 1 Nm³/hr to 1000 Nm³/hr, with higher capacities available on request.
Automation System
PLC-HMI controlled operation with automatic valve sequencing, adsorption and regeneration cycles, safety alarms, and real-time process monitoring.
System Design
Compact skid-mounted construction with plug-and-play installation, stable pressure and flow control, and automatic purging system.
Operating Conditions
Standard nitrogen outlet pressure of 5-7 Bar, rapid start-up within 15-30 minutes, and Carbon Molecular Sieve life of up to 7 years.
Compliance
CE certified, ISO 9001:2015 compliant, FDA certified, BIS approved, EI India approved, and EC EN certified for international quality and safety compliance.
Why Choose Athena's Nitrogen Plant Generators?
Trusted Performance, Certified Quality
Athena’s Nitrogen Plant Generators are CE certified, ISO 9001:2015 compliant, and manufactured under stringent in-house protocols, delivering reliable on-site nitrogen generation with consistent purity, international safety standards, and dependable performance for industrial and laboratory applications.
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