Products
Oxy-Hydrogen Welding Generator
Water Electrolysis-Based Welding & Brazing Gas Generator
Athena Instruments introduces the Oxy-Hydrogen Welding Generator – ATHO Series, a robust and precision-engineered gas generation system designed to produce hydrogen and oxygen through the electrolysis of water for welding, brazing, soldering, polishing, and sealing applications. The generated oxy-hydrogen flame provides concentrated heating for precision work and can replace conventional fuel gases such as LPG, propane, acetylene, and natural gas in suitable applications.
Available in ATHO 100, ATHO 300, and ATHO 600 models, the generators provide adjustable gas output from 0–100 L/hr to 0–600 L/hr according to the selected model. The systems use water and electricity as operating inputs and provide automatic gas generation with pressure-based start/stop operation, making them suitable for jewellery welding, acrylic polishing, electronic motor brazing and repair, brass instrument soldering, musical instrument repair, and laboratory ampoule sealing.
Product Models & Specifications
| Model | Model No. | Output Flow Rate | Power Consumption | Water Consumption |
Dimensions |
Net Weight |
|---|---|---|---|---|---|---|
| ATHO 100 | AT-HO-100 | 0–100 L/hr | 0.44 kW/hr | 1200 cc/hr | 44 × 30 × 53 cm |
15 kg |
| ATHO 300 | AT-HO-300 | 0–300 L/hr | 1 kW/hr | 0.17 L/hr | 65 × 25 × 47 cm | 24 kg |
| ATHO 600 | AT-HO-600 | 0–600 L/hr | 2 kW/hr | 0.33 L/hr | 93 × 25 × 50 cm | 35 kg |
- Note: Custom configurations can be considered according to the welding, brazing, polishing, or sealing application requirement.
Key Features
Water Electrolysis Gas Generation
Produces hydrogen and oxygen by electrolyzing water for use as an oxy-hydrogen welding flame.
Adjustable Gas Output
Gas output can be adjusted according to the welding and heating requirement.
Automatic Operation
Automatically turns on or off by detecting the gas pressure.
Concentrated Flame
Produces a concentrated flame suitable for precision welding and heating applications.
High-Temperature Flame
The catalogue specifies a flame temperature of up to 2800°C.
Cylinder-Free Operation
Generates the required hydrogen and oxygen on demand without the need for conventional fuel-gas cylinders.
Clean Combustion
The catalogue states that oxy-hydrogen combustion produces water vapour as the final product and does not produce carbon-based emissions.
Applications
Jewellery Welding
Suitable for precision welding applications where a concentrated flame is required.
Acrylic Polishing
Suitable for acrylic polishing applications up to 25 mm as specified in the catalogue.
Electronic Motor Repair
Used for electronic motor brazing and repair.
Instrument Soldering & Repair
Suitable for brass instrument soldering and musical instrument repair.
Laboratory Ampoule Sealing
Applicable for laboratory ampoule sealing and similar controlled heating applications.
Additional Technical Highlights
Electrolysis Process
Hydrogen and oxygen are generated by electrolyzing water.
Gas Pressure Control
Automatic operation responds to the detected gas pressure.
Gas Output Adjustment
The generated gas volume can be adjusted according to the application.
Gas Treatment Stages
The system incorporates heat exchange, gas/water separation, and cleaning stages.
Safety Water Seal
A safety water-sealed tank forms part of the gas-generation system.
Dry Flame Arrestor
A dry flame-arrestor stage is incorporated before the H₂ and O₂ gas outlet.
Why Choose Athena's Oxy-Hydrogen Welding Generator?
Trusted Performance, Quality-Assured Construction
Athena Instruments’ ATHO Series Oxy-Hydrogen Welding Generators are designed to generate hydrogen and oxygen through water electrolysis for welding, brazing, soldering, polishing, and sealing applications. With adjustable gas output and automatic pressure-based operation, the series provides a practical gas-generation solution for precision heating and joining applications.
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